3PL sorting systems: flexible, fast, and scalable sorting
Process thousands of orders per day flawlessly and efficiently with sorting systems designed for the dynamic nature of 3PL warehouses. DistriSort offers scalable solutions for inbound, outbound, and return flows — all in one.
The challenges in the 3PL sorting process
The responsibility to get the right product, at the right price, to the right place at the right time is a significant one. DistriSort understands the challenges (and expectations) that come with this, and that’s exactly where we support companies in 3PL (Third-Party Logistics) and 4PL.
Key characteristics of 3PL sorting
- Multiple clients with unique sorting profiles
Solution: Seamless communication with existing systems - Peak loads and fluctuating volumes
Solution: Sorting machine that handles these effortlessly (24/7) - High error risk in manual sorting
Solution: 100% error-free automatic sorting - Diversity in packaging: boxes, bags, polybags
Solution: Versatile sorter that easily processes various packaging types - Speed, scalability, and flexibility required
Solution: Sorter capable of processing 3,000 to 34,000 items per hour (24/7)
Our expert sorting systems for 3PL
The sorting solutions we offer are as versatile as the 3PL industry itself. We understand the challenges — and we have the answers. Our systems can be custom-developed or integrated into your existing setup.
Spit Tray sorter
Ideal for small items and packaged goods such as clothing, mail (mixed and residual), and books. Items can also be directly stacked into boxes or crates.
Capacity: 3,000 to 34,500 items per hour.
Push Tray sorter
Perfect for fragile or hard-to-stack items like shoes, sporting goods, and toys.
Capacity: 3,000 to 24,000 items per hour.
Cross Tray sorter
Designed for a broader product mix and irregularly shaped items such as auto parts, jewelry and watches, pharmaceutical and supplement packages, small electronics, consumer goods, and drugstore items.
Capacity: 3,000 to 17,000 items per hour.
DistriSort expertise & 3PL
DistriSort brings years of international experience in the 3PL sector, resulting in deep industry knowledge and proven solutions.
The DistriSort benefits
- 20+ years of experience in automated sorting
- Compatible with any WMS (Warehouse Management System)
- Full-service implementation — from design to ongoing support
- Flexible, adaptive, and modular systems that scale with your changing needs
- Designed to handle a constantly changing product mix without compromising on speed or accuracy — 24/7 uptime
- Reliable technology, proven in international 3PL environments
FAQ Automated sorting in 3PL
Below you will find the most frequently asked questions on sorting 3PL. Feel free to contact our experts if you have any furthter questions on your situation.
That depends on your product types, volumes, and packaging diversity. We offer various systems (Spit Tray, Push Tray, Cross Tray) tailored to small items, fragile goods, or mixed product flows — all adaptable to your specific operation.
Our systems are modular and built for scalability. Whether you need to increase throughput, add more destinations, or expand functionality, the solution grows with your business.
Yes. The systems are designed for 3PL/4PL environments and can easily manage multiple client profiles with different sorting requirements — all within a single setup.
Integration is seamless. Our solutions are compatible with any Warehouse Management System (WMS) and we provide full support during implementation — ensuring a smooth connection with your current IT infrastructure.